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Views: 288 Author: Kitty-SAAFI Publish Time: 2025-08-12 Origin: Site
Content Menu
● Our Nine-Step Knife Manufacturing Process
>> Step 1: Order Confirmation – Setting the Foundation
>> Step 2: Order Verification & Internal Notification
>> Step 3: Sample Production & Confirmation
>> Step 4: Production Tracking – Transparency at Every Stage
>> Step 5: Pre-Packaging Quality Inspection & Testing
>> Step 6: Packing & Shipping Preparation
>> Step 7: QC Sampling Inspection – Final Quality Gate
>> Step 8: Logistics Arrangement – Global Shipping Expertise
>> Step 9: Delivery & After-Sales Follow-Up
● Why Choose Our Knife Manufacturing Process?
● FAQ – Knife Production & Delivery
When sourcing kitchen knives, butcher knives, or outdoor knives for your business, the supplier's process is just as important as the product itself. A structured workflow ensures quality, consistency, and on-time delivery.
At SAAFI, we follow a nine-step knife manufacturing process designed for OEM, ODM, wholesale, and private label projects. Whether you're ordering 200 or 20,000 knives, our system ensures that every product meets your specifications.
Once your knife order is placed, we issue a detailed Order Confirmation including:
- Model, size, and blade material (e.g., 9Cr stainless steel, Damascus steel)
- Handle material (e.g., plastic, wood, soft-grip TPR)
- Quantity and delivery timeline
- Payment terms
This early alignment prevents costly misunderstandings later in the process.
Our operations team verifies technical feasibility and coordinates with:
- Production Department – for raw material preparation
- QC Department – for quality checkpoints
- Logistics Department – for packaging and shipping schedules
This ensures every department is ready before production begins.
For custom knives or large orders, we produce a sample to confirm:
- Blade sharpness and balance
- Handle ergonomics and color finish
- Branding elements such as laser engraving or packaging design
Only after your written approval do we proceed to mass production.
Our production tracking system lets us monitor:
- Blade forging and heat treatment
- Handle molding and assembly
- Final sharpening and polishing
We provide weekly updates or on-demand status reports so you can track your order in real time.
Before knives are packed, our QC team checks:
- Sharpness test: Ensuring blades meet cutting performance standards
- Handle strength test: Verifying durability under pressure
- Visual inspection: Looking for scratches, chips, or defects
- Weight & balance test: Confirming consistent feel across batches
This guarantees that only defect-free products proceed to packing.
We offer various packing solutions:
- Bulk carton packing for wholesale orders
- Retail-ready packaging for supermarkets
- Luxury gift boxes for premium knife sets
Protective inserts, edge guards, and moisture-proof materials are used to protect knives during transport.
Before shipping, we perform random QC sampling following AQL (Acceptable Quality Level) standards. This final check ensures your knives meet agreed specifications before leaving our factory.
We handle international knife shipping by:
- Sea freight for large orders
- Air freight for urgent shipments
- Courier for sample orders
Our team prepares export documentation, including commercial invoice, packing list, and bill of lading, for smooth customs clearance.
We provide tracking details so you can monitor the shipment. Once the order arrives, we check in to ensure products are received in perfect condition and assist with any after-sales support.
- OEM/ODM Expertise – From concept to finished product
- Strict QC – Multiple inspection points to ensure quality
- Efficient Communication – Clear updates at every stage
- Global Reach – Shipping to over 50 countries
Q1: How do you ensure consistent blade sharpness across large orders?
A: We use precision sharpening machines combined with manual fine-tuning by experienced craftsmen. Every batch undergoes sharpness testing on standardized materials to ensure uniform cutting performance.
Q2: What quality control methods do you apply before shipment?
A: Our QC process includes multiple checkpoints—material inspection, in-process monitoring, and pre-shipment sampling following AQL standards. This ensures every knife meets agreed specifications before leaving our factory.
Q3: Can you help with knife design to fit my market preferences?
A: Yes, our design team can provide handle ergonomics, blade profile adjustments, and packaging styles tailored to your target market—whether for professional chefs, home kitchens, or outdoor use.
Q4: How do you ensure knives are safe for food contact?
A: All materials we use—blades, handles, and coatings—comply with international food safety regulations such as FDA and LFGB. Certificates can be provided upon request.
Q5: Do you offer sustainable or eco-friendly knife options?
A: Yes, we offer knives made with recycled stainless steel, FSC-certified wooden handles, and biodegradable packaging for brands aiming to reduce environmental impact.
